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Poka-yoke system Product List

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[Example of Problem Solving] Poka-yoke

[Example of Problem Solving] Poka-yoke

The construction of space is free, and poka-yoke is realized without limiting the scope of work! Here are some examples of problem-solving.

The "Poka-Yoke System" is a system that prevents mistakes and omissions in work by adding to the environment used on-site. To address the challenge of "reducing human errors during work," we achieve Poka-Yoke without limiting the work area by freely placing multiple dedicated cameras and constructing a three-dimensional tracking space. Our company provides solutions to challenges faced in manufacturing, such as "reducing man-hours," "improving quality," and "digitalization." Please feel free to contact us when needed. 【Overview】 ■Challenge 1: We want to reduce human errors during work. 　Solution example: Achieving Poka-Yoke without limiting the work area through flexible space construction. ■Challenge 2: We want to obtain traceability for detailed tasks. 　Solution example: Automating manufacturing traceability management. ■Challenge 3: We want to achieve a paperless manual. 　Solution example: New feedback utilizing AR and projection. *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments
  • Image analysis software
  • 3D measuring device

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Data: Poka-yoke system for screw tightening inspection using motion capture

Data: Poka-yoke system for screw tightening inspection using motion capture

No matter how many checks you do, there will always be instances of forgetting to tighten screws! Do you have any such troubles?

This document introduces examples and implementation effects of a mistake-proofing system for screw tightening inspections using motion capture technology. No matter how many checks are performed, forgetting to tighten screws inevitably occurs. We are currently using seals and double-checks, which is labor-intensive. Do you have similar concerns? We have included the current functions of the "Mistake-Proofing System for Screw Tightening Inspections," a list of integration targets, and various case studies. We encourage you to read through it. [Contents] ■ Mistake-Proofing System for Screw Tightening Inspections ■ List of Integration Targets ■ Case Study (Screw Tightening Order Determination System: External Device Integration) ■ Case Study (Large Engine Tightening Work: PLC Integration) ■ Case Study (Torque Wrench Tightening Management System: Tool Integration & CAD Integration) *For more details, please refer to the PDF document or feel free to contact us.

  • 3D measuring device
  • Other weight measuring instruments

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A groundbreaking mistake prevention system using motion capture.

A groundbreaking mistake prevention system using motion capture.

We use cameras for motion capture to detect the positions of markers attached to tools.

Real-time confirmation of work processes from the actions of tools and operators, detecting and providing feedback on process errors on the spot. This achieves improvements in QCD (Quality, Cost, Delivery) in the manufacturing site through the prevention of mistakes and log management. Challenges that can be solved: SOLVE1 Want to prevent human errors that occur during production. SOLVE2 Want to reduce costs associated with the production process. SOLVE3 Want to visualize work progress and results to streamline deadline management.

  • error-proofing02.png
  • error-proofing01.png
  • Other inspection equipment and devices
  • Other security and surveillance systems
  • Other services

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